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Packaging

Packaging is an important element for efficient and safe delivery of food to the consumer. In supermarkets, it is largely packaging that meets shoppers’ eyes. Indeed, without food packaging, distribution of much of the food we consume would not be possible, at least not with the current standards of safety, economy, and convenience. While safety is of utmost concern, this must be done economically. To meet all of the needs of the various food value chains, a wide variety of packaging forms have developed. Like many useful—even essential—products, packaging also has its problems.

Estimates of the global packaging vary, but on a worldwide basis, it is likely that it is as much as $750 billion annually, and the majority is for packaging food and beverages. Rough estimates of the overall average cost of packaging as a percentage of the retail price of food products is often stated between 5% and 10%. Many products, however, fall outside this range, depending on the value of the product to be packaged and the protection level required.

The requirements of food packaging and the predominant types used vary among regions of the world. This is due to factors including economic conditions, technological sophistication of food processing and distribution, the nature of retail venues, climate, food preferences, and nuances such as the amount of food refrigeration capacity a family unit may typically possess. Also, government regulation may play an important role for material selection (e.g., regional regulations on recycling or materials that may contact food).

Brief History

For much of human history, food storage and containment were functions provided by rudimentary packaging forms, including items such as amphora, glass containers, cloth wraps, and baskets. Craftsmen used waxes and natural resins for seals. However, foodstuffs’ longevity was often a function of innate stability under ambient conditions.

A major impetus toward modern packaging was the Napoleonic Wars, when a supply of portable, stable, and safe foodstuff was recognized as a strategic advantage for armies on the move. The French government sponsored canning development, first in glass and ultimately in metal containers. Keys to the development were ability to sterilize the food product in the container (cooking in situ) and maintaining integrity of seals to protect against contamination and quality deterioration.

Glass, metal, and paper were the mainstays of packaging until the 19th century when paperboard cartons were developed. Increased availability of paper and paperboard grades, as well as aluminum foil, expanded packaging types during the 20th century. The development of plastic materials, largely after World War II, greatly expanded packaging options. Packaging is the major consumer of many plastic types.

Packaging Functions and Benefits

The overriding role of packaging is to protect foodstuffs from processing to consumers. The primary consumer benefits are safety and quality. Nonetheless, food packaging provides a wide variety of functions benefiting a range of participants along the food-processing value chain. While the most important market in terms of size is packaging for processed foods, increasingly fresh foods are also packaged, often in sophisticated containers.

Packaging functions (and their resultant benefit) can be classified into four categories. These must be balanced by food processors, distributors, marketers, and packaging material manufacturers for selecting optimum packaging formats for a given product. These four categories are protection, marketing, features, and economics. Selection criteria also depend on factors such as whether the product is packaged and stored under refrigerated conditions, whether the product must travel long distances, whether the ultimate user of a packaged food is a consumer or a restaurant/food service venue, and the nature of the food processing and packaging equipment.

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